Top 6 Practical Applications of IIoT in Industrial Automation

What is Industrial IoT?

The Industrial Internet of Things IIoT in industrial automation is about interconnected controllers, sensors, and other devices networked together in an industrial setting. This type of connectivity allows for remote monitoring, access and more importantly allows for data acquisition with collection, exchange, and analysis of multiple data sources.

IoT in industrial automation has tremendous potential and benefits for reducing costs, improving productivity, and increasing efficiency. IIoT solutions are characterized by their fast implementation and low cost.

IoT in Industrial Automation

Industrial automation aims to increase productivity, provide optimum cost of operation, improve product quality, reduce routine checks and raise the level of safety.  embedded systems for Industrial automation includes the usage of data-driven control systems such as PLC controllers or robots and industrial computers that help in reducing the need for humans operating machinery. IoT applications are increasing and play a vital role in industrial automation. IIoT creates systems that are affordable, effective, and flexible to customer needs.

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Practical Applications of IIoT in Industrial Automation:

  1. Remote Access to Industrial Machines
    In traditional factory settings, diagnosing a malfunctioning machine often requires engineers to physically visit the site, leading to wasted time and resources. This downtime increases costs. With industrial remote access, engineers can now remotely connect to machines, view PLC or robot log files, and even reset equipment when necessary. This process takes only minutes, significantly reducing downtime and improving operational efficiency.

    2.Enhanced HMI Functionalities
    In today’s digital landscape, constant updates to technology and equipment are essential. Access to a reliable embedded software development company becomes critical for maintaining performance, enhancing security, and adding new features post-delivery. Regular updates to Human-Machine Interface (HMI) software ensure seamless integration of new functionalities. Through secure internet connections, these updates can be applied remotely. Additionally, HMI functionality can be reviewed via web-based virtual networks on IIoT platforms, ensuring convenience and efficiency in industrial automation.

    3.Predictive Maintenance
    Predictive analytics plays a pivotal role in maintaining industrial machines. By monitoring machinery degradation over production cycles, businesses can predict maintenance schedules effectively. Data collected and stored in cloud systems provides valuable insights, while automatic notifications alert personnel when maintenance is due. This proactive approach enhances equipment longevity and reduces unplanned downtime.

    4.Optimizing Industrial Robot Actions
    Industrial robots simplify repetitive tasks, and IIoT-enabled remote access provides deeper insights through log file analysis. Video analytics enhance robot actions, while IP camera recordings and live streams enable quick evaluations. Secure VPN connections allow easy access to devices connected to robots, facilitating swift optimizations.

    5.Quality Control
    IIoT applications help monitor product quality throughout the production process, starting from raw materials. Smart tracking applications identify issues in the production chain, enabling prompt resolution. This not only detects failures but also prevents risks in industries like food and pharmaceuticals, ensuring high product quality and safety.

    6.Plant Safety Improvements
    IIoT-enabled machinery provides real-time data on plant conditions. Monitoring equipment health and air quality in real-time helps avoid hazardous situations, ensuring a safer working environment. This proactive safety approach reduces risks and enhances overall plant operations.

    IIoT in industrial automation transforms manufacturing processes, offering smarter, safer, and more efficient solutions for industries worldwide.

     

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What is Industrial IoT?

IoT in Industrial Automation

Practical Applications of IIoT in Industrial Automation